Worker loses fingers as hand gets caught in machine producing face masks

May 21, 2023

The man's right hand became caught in the machine resulting in most of his little finger and ring finger being ripped off

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A worker in a Cheshire factory producing face masks during the Covid pandemic had his hand severed when it became caught in the machinery. The manufacturing company has now been fined after the employee lost most of two fingers in the incident.

The 55-year-old machine operator was working a night shift for Alpha Solway Limited at the company's Yew Tree Way site in Warrington, on April 22, 2021.

After spotting a problem with one of the firm's HX machines, the man attempted to adjust the machine. He had noticed the material heading into the HX machine was folding itself and needed to be flat.

READ MORE: 'Amazing' dad-of-two killed minutes after he 'popped over to the shop'

The worker then opened the doors, which were already slightly opened, to the HX machine while it was still running and began adjusting the material.

This led to the man's right hand being caught by the HX machine resulting in most of his little finger and ring finger being 'ripped off'. The man was later hospitalised for three days with his injuries now affecting his everyday life, causing debilitating pain and preventing him from doing manual work.

A Health and Safety Executive (HSE) investigation found Alpha Solway Limited had failed to provide suitable guarding around its HX machines. The company had also failed to undertake and prepare a risk assessment before the HX machines were used. Employees had not been properly trained on how to safely use the HX machines nor were they appropriately supervised and monitored while using the machines with their guards open.

HSE inspector Roger Clarke said: "This injury was easily preventable and the risk should have been identified. Employers should make sure they properly assess risk and apply effective control measures to minimise the risk from dangerous parts of machinery."

Alpha Solway Limited, of Hangcliff Lane, Lerwick, Shetland, Scotland, pleaded guilty to breaching section 2(1) of the Health and Safety at Work etc. Act 1974. The company was fined £66,000 and ordered to pay £5,440.70 in costs at Warrington Magistrates’ Court on 7 March 2023.

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